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Overheating of Solar Geysers

Why is Solar Geysers Overheating?

Let us look at the facts.

Solar Geyser System temperatures can reach dangerously high temperatures – close to or even boiling point (70 to 98°C). If sufficient hot water is not used during hot sunny days, the temperature of the solar water heating system (and geyser) will just keep on rising because no cold water is entering the system to bring the temperature down.

Flat Plate Solar Collector Partial Shading

The problem is that most households these days only use hot water in the evening or early morning when people are at home – coming home, going to bed or getting ready for work in the morning.

During hot sunny days when solar heating is most efficient they are at work. No hot water usage is taking place during the day and the solar geyser system temperature just keeps on rising.

With the current drought experienced in the Western Cape and other parts of South Africa overheating of solar geyser systems is even worst. This is caused by using less water in a drive to save water, which in turn means less hot water is consumed.

Warning that Cape Town’s water outages could cause solar water geysers to explode

Another factor that contributes to overheating is over designing of solar collectors. Some experts might reason that to ensure enough hot water is available for a household the collector needs to be overdesigned.

Although this practice cause faster heating of the solar hot water system, it can cause overheating if the hot water is not consumed efficiently to prevent overheating.

The use of EVT (Evacuated Tube) solar collectors can also worsen an overheating situation due to their high efficiency, especially if overdesigned.

How to Prevent Overheating of Solar Water Heating Systems

The most obvious way is to use hot water during hot sunny days – which is not always possible.

Another option is to shade or partly cover the collector.

EVT Solar Collectors Partial Shading

Options like heat dump systems, heat exchangers and expansion tanks are actually not preventing overheating but compensating for excessive heat and pressure build-up in the solar water heating system.

Solar Collector Apricus Heat Dissipator

In many cases controllers are installed which stop the circulation pump when the geyser temperature rises above a certain temperature, claiming to control the temperature.

Overcoming Overheating

This however is not solving the overheating problem. Although the geyser temperature will not increase anymore the temperature in the collector still keeps on rising. Actually by stopping the pump temperature in the collector will increase drastically and much faster.

Helderberg Solar Energy is busy developing a control system which will enable us to regulate the solar water heating system temperature of both EVT and Flat Plate collector systems. As soon as the control system has passed all the tests and is proven to be reliable it will be made available to the marketplace.

 

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